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Description

GNR StressX Robotic X-Ray Diffractometer for Residual Stress Analysis

The GNR StressX is an advanced X-Ray Diffractometer (XRD) specifically designed for accurate, non-destructive Residual Stress Analysis on components of virtually any size and geometry. By integrating a compact X-ray diffractometer with a high-precision 6-axis anthropomorphic robotic system, StressX delivers exceptional flexibility for inspecting complex parts that are difficult or impossible to analyze using conventional XRD systems.

Available as either a laboratory system with a fully enclosed safety cabin or a mobile trolley configuration for on-site inspections, the StressX provides reliable residual stress measurements across a wide range of industrial applications. The system evaluates stresses generated by machining, grinding, rolling, deep drawing, welding, thermal hardening, and shot peening, helping manufacturers improve product durability, fatigue resistance, and operational safety.

The robotic measurement system offers outstanding positioning accuracy and repeatability, allowing precise inspection of complex components with minimal operator intervention. A combination of an integrated video camera for X-Y positioning and a high-precision laser for Z-axis alignment ensures accurate targeting of measurement locations, while the six degrees of freedom enable access to challenging inspection areas and a wide range of measurement angles.

Combining advanced X-ray diffraction technology with intelligent robotic automation, the GNR StressX is an ideal solution for quality assurance, process optimization, failure analysis, and research applications requiring fast, repeatable, and highly accurate residual stress measurements.

Key Features

  • Dedicated X-Ray Diffractometer for Residual Stress Analysis
  • Completely non-destructive residual stress measurement
  • Integrated 6-axis anthropomorphic robotic positioning system
  • Available in laboratory cabin or mobile trolley configuration
  • Automatic X-Y positioning using integrated video camera
  • High-precision laser alignment for accurate Z positioning
  • Programmable robotic goniometer with Psi scanning capability
  • Fast DECTRIS Mythen Multi Strip Detector
  • Multiple X-ray tube anode options available
  • Compact high-stability X-ray generator
  • Self-contained recirculating water cooling system

Applications

  • Residual stress measurement on sprocket wheels
  • Residual stress analysis of automotive engine components
  • Residual stress evaluation after deep drawing processes
  • Operational stress analysis of gas pipelines
  • Stress measurement on large tensioned structures
  • Shot peening and rolling process verification
  • Retained austenite evaluation on bearings and diesel injector components
  • Residual stress inspection of cast iron and aluminum castings
  • Residual stress analysis of laser and electron beam welds
  • Optimization of machining parameters for improved fatigue resistance
  • Residual stress analysis of coil and leaf springs
  • Critical stress zone identification for aerospace and defense components

Industries Served

  • Automotive Manufacturing
  • Aerospace Industry
  • Oil & Gas
  • Power Generation
  • Steel Manufacturing
  • Metal Fabrication
  • Heavy Engineering
  • Railway Industry
  • Research and Development Laboratories
  • Inspection and Testing Laboratories

Benefits

  • Performs highly accurate non-destructive residual stress analysis
  • Analyzes components of virtually any size and geometry
  • Improves fatigue life prediction and structural reliability
  • Enhances manufacturing quality assurance and process optimization
  • Automates complex measurements using a 6-axis robotic system
  • Provides precise positioning through integrated camera and laser alignment
  • Supports both laboratory and on-site inspection environments
  • Reduces inspection time while improving measurement repeatability

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